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eISSN: 2581-9615 || CODEN (USA): WJARAI || Impact Factor: 8.2 || ISSN Approved Journal

Fuel cell optimization for heavy-duty transportation

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  • Fuel cell optimization for heavy-duty transportation

Rawail Saeed 1, * and Fnu Fahadullah 2

1 Department of Chemical Engineering, Ned University of Engineering and Technology Karachi, Sindh, Pakistan.

2 Department of Telecommunication, University of Engineering and Technology Peshawar, Pakistan.

Research Article

World Journal of Advanced Research and Reviews, 2025, 28(02), 2433-2446

Article DOI: 10.30574/wjarr.2025.28.2.3941

DOI url: https://doi.org/10.30574/wjarr.2025.28.2.3941

Received 14 October 2025; revised on 25 November 2025; accepted on 28 November 2025

The shift to the sustainable energy systems of heavy-duty transportation will involve the need to optimize fuel cell technology, especially the proton exchange membrane (PEM), and solid oxide fuel cells (SOFC). Such technologies present excellent opportunities of mitigating emissions and increasing the efficiency of long-haul cars. Nevertheless, their limitations like energy efficiency, cost-effectiveness, and life span are still impediments towards their mass adoption. This article discusses the developments in optimization of PEM and SOFC technologies in use in heavy-duty vehicles in the context of enhancement of the efficiency, durability, and cost-effectiveness. The paper uses AI-based models, simulations, and experimental research to overcome them.

These findings indicate that PEM and SOFC systems can be optimized, which means that they exhibit great enhancements in terms of energy conversion efficiency and durability, which is a competitive advantage compared to internal combustion engines. Also, machine learning-based predictive maintenance minimizes system downtime and maintenance expenses, which produces an even greater increase in the overall performance. The paper is also an evaluation of the cost-effectiveness of these optimized fuel cells and this takes into account the factors like the fuel consumption, initial investment, and the long-term operation savings.

Through the evaluation of recent studies and developments in fuel cell optimization, this paper gives an overview of the current developments as well as how it can affect heavy-duty transportation. The results indicate that the optimization of fuel cell technologies is not only beneficial to improving the performance of the vehicle, but it is also a key factor in the development of the hydrogen economy. Lastly, future research directions such as the adoption of more advanced methods of AI, enhancement in the materials science and expansion of the commercial applications of fuel cell technologies are addressed in the study.

Fuel Cell Optimization; Proton Exchange Membrane (PEM); Solid Oxide Fuel Cells (SOFC); Cost-Effectiveness; AI-Driven Models; Predictive Maintenanc

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Rawail Saeed and Fnu Fahadullah. Fuel cell optimization for heavy-duty transportation. World Journal of Advanced Research and Reviews, 2025, 28(02), 2433-2446. Article DOI: https://doi.org/10.30574/wjarr.2025.28.2.3941.

Copyright © 2025 Author(s) retain the copyright of this article. This article is published under the terms of the Creative Commons Attribution Liscense 4.0

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